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My daughters found my old skateboard and were playing around with it the other day. I noticed that the plate that protects the back of it for breaking was worn through.
\n

\nWP_20161225_13_16_37_Pro.jpg1332×750 335 KB\n

\nI decided this was an excellent chance to try 1/4\" acetal. I scanned in the existing part and traced the outline in Illustrator and placed 3 1/8\" holes in the same locations as the old one. I was able to cut through the 1/4\" acetal with no issues, it worked great.
\n
\nWP_20161225_13_24_54_Pro.jpg1332×750 169 KB\n
It was a bit of a tight fit for the screws, but not too bad. However, the thickness and length of the screws wasn’t quite right.
\n
\nWP_20161225_13_21_43_Pro.jpg1332×750 143 KB\n

\nI decided to modify the piece a bit to make it fit better. I measured the screw heads and then created a new cut/etch file that would give me 0.13\" holes and 0.3\" etched recesses around those holes. It was a simple shape of two circles and one filled.
\n
\nI was able to copy and paste it 3 times and zoomed into the piece on the bed to align them which worked well.
\n
\nWP_20161225_19_50_28_Pro.jpg1332×750 358 KB\n

\nI used 3 passes in the end which gave me a nice deep recess that the screw heads could countersink into and reach further through the board to the t-nuts on the other side to actually fasten it.
\n
\nWP_20161225_19_50_59_Pro.jpg1332×750 137 KB\n

\nAfter that I was able to attach it in place of the old one and the kids are ready to go out and shred again \":slight_smile:\"
\n
\nWP_20161225_19_56_42_Pro.jpg1332×750 241 KB\n
(I still need a replacement for one of the screws from the original set that was sheared off)

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